Vinyl SPC flooring has become extremely popular in the market in the past two years! Why? It's not because of its durability, easy installation, diverse designs, and affordability that people can't put it down. Speaking of which, the calcium powder substrate layer of SPC flooring is as solid as stone, with stable thermal conductivity.
When used in geothermal environments, there is no need to worry about deformation or harmful gases. In addition, the structure of its rebound layer and wear-resistant layer provides excellent insulation effect, which is energy-saving and environmentally friendly. It is truly impeccable! Moreover, the cleaning and maintenance of vinyl SPC flooring is super simple, it's simply a lazy blessing! Usually, just a gentle wipe with a wet mop can restore it to its original state, saving even waxing. For families with children or pets, there is no need to worry about scratches or wear on the floor, as the wear-resistant layer of SPC flooring has undergone special treatment and has super strong wear resistance.
Today, JadeLight will reveal in detail the production process of vinyl SPC (Stone Plastic Composite) flooring. Let's delve into this process together.
What is the process flow for JadeLight to produce locking vinyl SPC flooring?
Ethylene based board production process 1: Mixing
According to the pre-set raw material ratio, the system will automatically perform precise measurement to ensure the accurate proportion of each material. Subsequently, these measured raw materials will be sent to a high-speed mixer for hot mixing treatment. During the hot mixing process, the temperature is strictly controlled at 125 ℃, which helps to fully mix various materials and achieve a uniform state. At the same time, the high temperature can effectively remove moisture from the material, ensuring the quality of the final product. After completing the hot mixing, the material will enter the cold mixing stage. At this stage, the temperature is set to 55 ℃ in order to cool the material, prevent it from clumping or discoloration at high temperatures, and maintain the stability and color of the material. After cold mixing treatment, the temperature of the material is appropriately reduced. At this time, the uniformly mixed material is further cooled by the cooling system to ensure that it reaches the ideal temperature state and prepares for the subsequent production process.
Ethylene based board production process 2: Extrusion
In the production process, the raw materials are first added to a twin-screw extruder for preliminary molding through heating and extrusion. Subsequently, these preliminarily processed materials enter the sheet die for extrusion molding to obtain the desired sheet shape. The formed sheet will undergo a four roll rolling mill for thickness treatment to ensure uniform thickness of the substrate. Next, apply the colored film onto the surface of the substrate to give the product the desired aesthetic effect. Subsequently, in order to improve the wear resistance of the product, a wear-resistant layer will be applied to the surface of the colored film. After these steps, the material will enter the cooling stage to stabilize its structure and properties. Finally, cut the cooled material to obtain the final product size.
Ethylene based board production process 3: UV tempering
During the surface UV treatment process, the workpiece needs to undergo tempering treatment after being irradiated with ultraviolet light. The purpose of tempering is to eliminate internal stress in the workpiece, improve its mechanical properties and stability. During the tempering process, the workpiece will be heated in hot water, with the temperature range controlled between 80 and 120 degrees Celsius. This temperature range can effectively relax the internal stress of the workpiece while avoiding excessive degradation of material properties. After heating is completed, the workpiece will be quickly transferred to cold water for cooling, and the temperature of the cold water is generally maintained at around 10 degrees Celsius. The rapid cooling effect of cold water helps to further stabilize the microstructure of the workpiece, ensuring its good dimensional stability and deformation resistance. Through this series of tempering treatments, the surface UV treatment effect of the workpiece will be further consolidated and improved.
Ethylene based board production process 4: slitting and slotting
Firstly, the cutting process is carried out to cut the raw materials according to the predetermined size and shape. Next, the slotting operation is carried out to form the required grooves on the material through precise mechanical processing. Next, the edge trimming process is carried out to remove burrs and uneven parts from the material edges, ensuring a neat and beautiful appearance of the product. Then perform chamfering to make the edges of the material smooth, avoiding scratches or accidental injuries during use. After completing the above processing steps, enter the inspection stage and ensure that each product meets the standard requirements through strict quality testing. Finally, carefully package the products that have passed the inspection to ensure that they remain intact during transportation and storage.
What are the advantages of JadeLight vinyl SPC flooring?
Have you gained a deep understanding of the advantages of vinyl flooring? What are the unique charms of JadeLight vinyl SPC flooring? Next, let's explore the truth.
1. SPC rigid core material
JadeLight, as a leading SPC flooring manufacturer in China, is committed to providing authentic hard flooring products. Its best-selling product, hard core flooring, uses a unique formula to mix calcium and PVC powder in precise proportions, forming a composite material with unique characteristics and properties. JadeLight ensures that its products meet the needs of different customers in terms of quality and performance through continuous research and innovation.
2. Fireproof vinyl flooring
JadeLight vinyl flooring not only has excellent fire resistance properties, but also effectively prevents the spread of fires. This flooring material has undergone special treatment and can maintain stability in high temperature environments without easily burning. In addition, JadeLight ethylene based panels also have good heat resistance and high-temperature deformation resistance, making them an ideal choice for public places and homes.
3. Environmentally friendly vinyl flooring
JadeLight flooring is carefully crafted from 100% pure natural materials, and its quality stands out among similar products with outstanding performance. We promise that this floor does not contain any impurities or heavy metal components, ensuring comprehensive care for your and your family's health.
4.100% waterproof vinyl flooring
JadeLight flooring adopts SPC rigid core technology, which is an advanced waterproof flooring installation method that ensures 100% waterproof effect. JadeLight's SPC flooring produced in China has become the best choice for preventing moisture and mold issues due to its excellent waterproof performance. This type of flooring also has extremely high durability and stability, allowing it to maintain good performance in various environments.
5. Anti slip and comfortable vinyl flooring
JadeLight flooring has a high-quality embossed wear-resistant layer, and JadeLight China SPC flooring can effectively prevent slipping and maintain long-lasting color. JadeLight flooring is equipped with IXPE padding, which has excellent sound insulation and shock absorption effects, and increases comfort.
6. Installation of lock system with vinyl flooring
JadeLight flooring is installed using the Unilin Lock system. The Unclick system makes the installation of JadeLight flooring simple, just like Chinese SPC vinyl flooring, and even allows for manual installation. JadeLight flooring can achieve perfect results for every renovation and new construction project.
7. Durable vinyl flooring
JadeLight's SPC flooring wholesale has durability and wear resistance. As a leading SPC flooring factory in China, JadeLight's flooring products use SPC rigid core materials, equipped with unlocking locking systems and advanced wear-resistant layers, ensuring 15 years of commercial use and 20 years of residential use.
Overall, vinyl SPC flooring has become a popular product in the market due to its excellent durability, ease of installation, diverse design, high cost-effectiveness, and environmental performance. If you are looking for a flooring that is both practical and aesthetically pleasing, then vinyl SPC flooring is definitely a worthwhile choice to consider.